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User Manual Guide for Wisen Inverter FE550 Series

I. Introduction to the Operation Panel Functions

1.1 Overview of the Operation Panel

The operation panel of the Wisen Inverter FE550 integrates multiple functions, allowing users to set parameters, control operations, and diagnose faults through the buttons and display screen on the panel. The operation panel mainly includes the following parts:

  • Display Screen: Used to display operating status, parameter values, and fault codes.
  • Function Buttons: Including start, stop, frequency adjustment, and setting buttons.
  • Navigation Buttons: Used to navigate through menus and select parameters.
Front image of FE550

1.2 How to Restore Factory Settings

In some cases, users may need to restore the inverter to its factory settings. Here are the steps to restore factory settings:

  1. Press the PROG button to enter the parameter setting mode.
  2. Use the  or  buttons to select parameter F0.50 (Parameter Restoration).
  3. Set F0.50 to 30 (Restore all factory parameters).
  4. Press the ENTER button to confirm, and the inverter will automatically restore to factory settings.

1.3 How to Encrypt and Unlock the Password

To prevent unauthorized parameter modifications, the FE550 series inverter supports parameter encryption. Here are the steps to encrypt and unlock the password:

Setting the Password:

  1. Enter the parameter setting mode and select parameter F0.36 (User Password).
  2. Enter a four-digit password (e.g., 1234) and press the ENTER button to confirm.

Unlocking the Password:

  1. When modifying parameters, the system will prompt for a password.
  2. Enter the correct password and press the ENTER button to unlock the password protection.

1.4 How to Set Parameter Access Restrictions

To further protect the inverter’s parameter settings, users can set parameter access restrictions:

  1. Enter the parameter setting mode and select parameter F0.36 (User Password).
  2. Set F0.36 to a non-zero value (e.g., 65555), indicating that the parameters are encrypted.
  3. In the parameter modification mode, only by entering the correct password can parameters be accessed and modified.
FE550 side image

II. External Terminal Control and Speed Regulation Settings

2.1 External Terminal Forward/Reverse Control

The FE550 series inverter supports forward/reverse control via external terminals. Here are the specific wiring and parameter setting steps:

Wiring Instructions:

  • Forward Signal: Connect the external forward signal to the inverter’s X1 terminal.
  • Reverse Signal: Connect the external reverse signal to the inverter’s X2 terminal.
  • Common Terminal (GND): Connect the common terminal of the forward and reverse signals to the inverter’s GND terminal.

Parameter Settings:

  1. Enter the parameter setting mode, select parameter F4.01 (X1 Terminal Function Selection), and set it to 1 (Forward Operation).
  2. Select parameter F4.02 (X2 Terminal Function Selection) and set it to 2 (Reverse Operation).
  3. Save the settings, and the inverter will implement forward/reverse control based on the external terminal signals.

2.2 External Potentiometer Speed Regulation

The FE550 series inverter supports speed regulation via an external potentiometer. Here are the specific wiring and parameter setting steps:

Wiring Instructions:

  • Potentiometer Signal: Connect the output signal of the external potentiometer to the inverter’s A15 terminal.
  • Potentiometer Power Supply: Connect the positive pole of the external potentiometer’s power supply to the inverter’s +10V terminal and the negative pole to the GND terminal.

Parameter Settings:

  1. Enter the parameter setting mode, select parameter F0.02 (Main Frequency Command Selection), and set it to 5 (A15 Analog Input).
  2. Select parameter F5.14 (Maximum Input of Attached Potentiometer) and set it to the actual output voltage range of the potentiometer (e.g., 10V).
  3. Select parameter F5.15 (Maximum Input Corresponding Setting of Attached Potentiometer) and set it to 100.0% (indicating that the maximum input of the potentiometer corresponds to the inverter’s maximum frequency).
  4. Select parameter F5.16 (Filtering Time of Attached Potentiometer) and set it to 0.10s (adjust according to actual needs).

With the above settings, the inverter will adjust the output frequency based on the input signal from the external potentiometer, achieving speed regulation.

FE550 standard wiring diagram

III. Fault Codes and Solutions

During operation, the FE550 series inverter may encounter various faults, which will be displayed as fault codes on the screen. Here are common fault codes and their solutions:

3.1 Common Fault Codes

Fault CodeFault DescriptionPossible CausesSolutions
1002Acceleration OvercurrentToo short acceleration time, excessive loadIncrease acceleration time, reduce load
1003Deceleration OvercurrentToo short deceleration time, excessive loadIncrease deceleration time, reduce load
1004Operating OvercurrentExcessive load, motor faultCheck motor and load, reduce load
1008Power UndervoltageInput voltage too lowCheck power supply voltage, ensure it is within the allowable range
1010Inverter OverheatingHigh ambient temperature, poor heat dissipationImprove heat dissipation conditions, reduce ambient temperature
1016Communication FaultCommunication line or parameter errorCheck communication line and parameter settings

3.2 Fault Handling Steps

  1. Identify the Fault Code: View the fault code on the display screen to determine the fault type.
  2. Analyze the Cause: Analyze possible causes based on the fault code and description.
  3. Take Measures: Operate according to the solution to eliminate the fault.
  4. Verify Recovery: After troubleshooting, restart the inverter to confirm its normal operation.

IV. Conclusion

The Wisen Inverter FE550 series is a powerful and easy-to-operate inverter control device. Through proper wiring and parameter settings, users can achieve external terminal control, speed regulation functions, and efficient fault diagnosis. During use, it is recommended that users read the user manual carefully, follow the correct operation steps, and ensure the stable operation and long-term reliability of the device. If you encounter problems that cannot be solved, you can contact our technical support team for professional help and guidance.

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User Manual Guide for ANYHZ Inverter FST-650 Series

I. Introduction

The ANYHZ Inverter FST-650 Series stands out as a leader among general-purpose frequency converters, thanks to its high performance and extensive parameter features. This document aims to provide users with a comprehensive operational guide, covering aspects such as the operation panel functions, parameter settings, external control, and fault handling, to assist users in efficiently utilizing and maintaining this inverter.

II. Detailed Explanation of Operation Panel Functions

(I) Basic Functions of the Operation Panel

The operation panel of the FST-650 Series inverter is intuitively designed and comprehensive in functionality, including:

  • Program Key: Used to enter or exit menus.
  • Confirm Key: Navigates through menus step-by-step, sets, and confirms parameters.
  • Up/Down Keys: Adjust data and function codes.
  • Right Shift Key: Shifts right to select parameters when the inverter is stopped or in the operation interface; selects the digit to modify when changing parameters.
  • Run Key: Starts the inverter in keyboard operation mode.
  • Stop/Reset Key: Stops the operation in the running state; resets the inverter during a fault alarm.

(II) Restoring Factory Parameter Settings

  1. Enter the parameter setting interface and locate F0.00.
  2. Set F0.00 to the default value (usually 0).
  3. Confirm the setting, and the inverter will restore to factory default settings.

(III) Password Setting and Removal

  1. Enter the parameter setting interface and find FP.00.
  2. Enter a new password and confirm.
  3. To remove the password, set FP.00 to the default value (usually 0).

(IV) Parameter Access Restriction

  1. Enter the parameter setting interface and locate FP.01.
  2. Set the parameter access restriction level and confirm.
  3. Users with different levels will have different access and modification permissions for parameters.
FST-650 Operation Panel Function Diagram

III. External Terminal Control and Potentiometer Speed Regulation

(I) External Terminal Forward/Reverse Control

  • Terminal Connections: X1 (Forward Run FWD), X2 (Reverse Run REV).
  • Parameter Settings:
    1. Enter the parameter setting interface and find F4.00 and F4.01.
    2. Set F4.00 to 1 (Forward) and F4.01 to 2 (Reverse).
    3. Confirm the settings, and the inverter will control forward/reverse based on the external terminal status.

(II) External Potentiometer Speed Regulation

  • Terminal Connections: AI1 (Analog Input Terminal, connected to the potentiometer).
  • Parameter Settings:
    1. Enter the parameter setting interface and find F0.03.
    2. Set F0.03 to 2 (Analog VCI Setting).
    3. Confirm the setting, and the inverter will regulate speed based on the potentiometer input signal.
FST-650 standard wiring diagram

IV. Fault Codes and Handling Methods

(I) Common Fault Codes

  • Err01: Overcurrent Fault
  • Err02: Overvoltage Fault
  • Err03: Undervoltage Fault
  • Err04: Overheat Fault
  • Err05: Phase Sequence Fault
  • Err06: Ground Fault

(II) Fault Handling Methods

  • Err01: Check the load and cable connections to ensure the load is within the allowable range.
  • Err02: Check the input voltage and cable connections to ensure the voltage is within the allowable range.
  • Err03: Check the input voltage and cable connections to ensure the voltage does not fall below the set value.
  • Err04: Check the inverter’s cooling conditions to ensure proper ventilation and that the heat sink is functioning correctly.
  • Err05: Check the input power phase sequence and cable connections to ensure the phase sequence is correct.
  • Err06: Check the ground connection and cable connections to ensure the ground is properly connected.

V. Conclusion

The ANYHZ Inverter FST-650 Series offers users a highly efficient and stable frequency conversion solution with its powerful features and flexible control methods. By mastering the operation panel functions, parameter settings, external control, and fault handling methods, users can fully leverage the performance advantages of this inverter and ensure its long-term stable operation. It is hoped that this document will provide strong support for users in using and maintaining the FST-650 Series inverter.

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Detailed Operation Guide for LS Servo APD-VS Series User Manual

I. Introduction to Control Panel Functions

The control panel of the LS Servo APD-VS series is designed to be intuitive, comprising the following key components:

Operation Keys:

  • Left/Right Keys: Used to switch between menu items for easy navigation.
  • Up Key: Selects submenus or adjusts parameter values.
  • Enter Key: Confirms selections or enters edit mode, executing commands such as tests or alarm resets.
    Display Screen: Displays real-time system operating status, including key parameters such as current speed, position, torque, and load, facilitating user monitoring and diagnostics.
    Menu Structure:
  • Status Menu (Pd-001 to Pd-020): Displays real-time data such as operating status, speed, torque, and load.
  • Alarm Menu (PA-101 to PA-120): Records historical alarms for fault tracing.
  • System Menu (PE-201 to PE-220): Configures system parameters, such as motor ID, encoder type, and communication speed.
  • Control Menu (PE-301 to PE-320): Adjusts control parameters, such as inertia ratio, position/speed gain, and resonance suppression.
  • Analog Menu (PE-401 to PE-420): Sets analog inputs/outputs, such as speed and torque commands.
  • Input/Output Menu (PE-501 to PE-520): Manages I/O settings, including position error limits and brake control.
  • Speed Operation Menu (PE-601 to PE-620): Configures speed-related operations and test runs.
  • Pulse Operation Menu (PE-701 to PE-720): Handles position control settings, including pulse logic and electronic gear ratio.
  • Command Menu (PC-801 to PC-820): Executes operations such as alarm reset, test run, and gain adjustment.
    Connectors:
  • CN1 (Control Signal): Used to connect external control signals, supporting communication with a host computer or PLC.
  • CN2 (Encoder): Connects to the encoder, providing motor position and speed feedback.
  • CN3 (Communication): Supports RS232 or other communication protocols for interaction with a PC or host controller.
APD-VS110L1A50

II. Setting Passwords and Access Restrictions

The LS Servo APD-VS series user manual does not explicitly mention a traditional password system but provides a “Menu Data Lock” function to restrict unauthorized parameter modifications:

Menu Data Lock Function:

  • Enable or disable the lock function through menu [PC-810].
  • In the locked state, attempting to modify menu data will display an “Err3” error, indicating that the menu is locked.
  • Unlocking Operation: Return to [PC-810] and press the Enter key to switch to the “unLock” state, allowing parameter modifications.

III. Jog Operation

Jog operation (also known as manual test operation) is an important function for testing motor response or debugging. Below are the detailed steps:

Starting Jog:

  • Enter command menu [PC-803] and press the Enter key to initiate the manual test.
  • The system will cancel existing alarms, display the test operation speed, and start the motor.
    Controlling Speed and Direction:
  • Use the Up key to switch between different test speeds set in [PE-602] to [PE-608].
  • Press the Right key for forward rotation (counterclockwise) and the Left key for reverse rotation (clockwise).
    Ending Operation:
  • Press the Enter key to stop the test and return to the menu.

IV. Position Mode and External Pulse Forward/Reverse Control

Position mode is suitable for applications requiring precise positioning, such as CNC machine tools or robotic arms. Below are the steps to configure external pulse forward/reverse control:

Setting Position Mode:

  • Set the operation mode to “2” (position mode) in menu [PE-601].
    Pulse Input:
  • External pulse signals are input through pins 9 (PF+), 10 (PF-), 11 (PR+), and 12 (PR-) of CN1.
  • Two input methods are supported: line-driven 5V or open-drain 24V, to be selected based on the host controller.
    Electronic Gear Ratio:
  • Use [PE-702] to [PE-709] to set the electronic gear ratio, defining the ratio between input pulses and encoder pulses.
    Pulse Logic:
  • Set the pulse logic to N logic or P logic in [PE-701], determining the pulse direction interpretation for forward/reverse rotation.
Standard Wiring Diagram for APD-VS Position and Speed Modes

V. Speed Mode and Forward/Reverse Control

Speed mode is used to control motor speed and is suitable for applications requiring stable speed. Below are the configuration steps:

Setting Speed Mode:

  • Set the operation mode to “1” (speed mode) in menu [PE-601].
    Speed Command:
  • Analog Command: Input through SPDCOM (pin 27), with a range of -10V to +10V, where positive and negative values correspond to forward and reverse directions, respectively.
  • Digital Command: Select digital speed commands 1 to 7 through combinations of SPD1 (pin 23), SPD2 (pin 22), and SPD3 (pin 21).
    Direction Control:
  • Use DIR (pin 46) and STOP (pin 48) inputs to control direction, configured through [PE-514].

VI. Fault Code Analysis and Solutions

The LS Servo APD-VS series provides a detailed list of fault codes to help users quickly diagnose and resolve issues. Below are common fault codes and their solutions:

Fault CodeMeaningSolution
Nor-offNormal (servo off)No action required
Nor-onNormal (servo on)No action required
L1.01RS232 communication error/control operation errorReplace the drive
AL-01Emergency stopCheck external DC24V power supply
AL-02Power failureCheck main power lines
AL-03Line faultCheck settings, CN2, U/V/W lines
AL-04Motor output faultCheck U/V/W lines and IPM module
AL-05Encoder pulse errorCheck [PE-204] settings and CN2 lines
AL-06Following errorCheck [PE-502] settings, lines, limit switches, gain
AL-08OvercurrentCheck output lines, motor/encoder settings, gain; replace the drive if necessary
AL-09OverloadCheck load, brake operation, lines, motor/encoder settings
AL-10OvervoltageCheck input voltage, brake resistor, regenerative operation
AL-11OverspeedCheck encoder settings, lines, gain
AL-14~17Absolute encoder errorCheck initial reset [PC-811], battery, encoder lines
AL-20~22Flash/initialization errorReplace the drive
AL-23Hardware errorCheck [PE-203] settings
Err1Parameter modification during servo onAdjust parameters after turning off the servo
Err2Data out of rangeInput values within the valid range
Err3Menu lockedUnlock through [PC-810]

General Solutions:

  • Use [PC-801] or ALMRST (pin 17) to reset alarms.
  • View alarm history [PA-101] to [PA-120] and use [PC-802] to clear history records to track new faults.
  • Ensure all lines are connected correctly and parameters are set reasonably. If the problem persists, contact technical support.

Through this operation guide, users can better understand and use the LS Servo APD-VS series drive to ensure efficient and stable system operation.

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User Manual Guide and DC BR Fault Analysis & Resolution for the Edley Inverter AS Series

I. Introduction to the Operation Panel Functions and Basic Settings of the Inverter

The ADLEEPOWER AS series inverter is a high-performance, multifunctional inverter with an intuitive operation panel and rich features. The operation panel mainly includes the following function keys:

  • FWD/RUN: Forward run key. Pressing this key will rotate the motor in the forward direction.
  • REV/RUN: Reverse run key. Pressing this key will rotate the motor in the reverse direction.
  • SHIFT: Shift key. Used to switch the position of digits during parameter setting.
  • UP/DOWN: Up/down keys. Used to increase or decrease values during parameter setting.
  • PROG: Memory key. Used to save the currently set parameters.
  • FUNC: Function key. Used to select the function to be set.
  • STOP: Stop key. Pressing this key will stop the motor and return it to standby mode.

Restoring Factory Default Parameters

To restore the inverter’s parameters to factory defaults, follow these steps:

  1. Press the PROG key to enter parameter setting mode.
  2. Use the UP/DOWN keys to find the CD52 parameter (regional version).
  3. Press the FUNC key to enter parameter modification mode.
  4. Use the UP/DOWN keys to set the CD52 parameter to USA (for the US version) or Eur (for the European version), then press the PROG key to save.
  5. Power off and restart the inverter. The parameters will be restored to factory defaults.
AS2-IPM

Setting and Removing Passwords

The AS series inverter supports password protection to prevent unauthorized parameter modifications. To set a password, follow these steps:

(Note: The specific password setting method may vary depending on the model. The following are general steps.)

  1. Enter parameter setting mode.
  2. Find the parameter related to password setting (refer to the user manual of the specific model for the exact parameter number).
  3. Use the UP/DOWN keys to set the password, then press the PROG key to save.

To remove the password, simply set the password parameter to the default value or leave it blank.

Setting Parameter Access Restrictions

The AS series inverter also supports parameter access restriction functions, which can limit users’ access and modification permissions for certain parameters. To set parameter access restrictions, follow these steps:

  1. Enter parameter setting mode.
  2. Find the parameter related to parameter access restrictions (refer to the user manual of the specific model for the exact parameter number).
  3. Use the UP/DOWN keys to set the access level, then press the PROG key to save.

II. Terminal Forward/Reverse Control and External Potentiometer Frequency Setting for Speed Regulation

Terminal Forward/Reverse Control

The AS series inverter supports forward/reverse control of the motor through external terminals. The specific wiring and parameter settings are as follows:

  • Wiring:
    • Connect the forward control signal terminal of the external control signal to the FWD terminal of the inverter.
    • Connect the reverse control signal terminal of the external control signal to the REV terminal of the inverter.
    • Ensure that the common terminal of the external control signal is connected to the COM terminal of the inverter.
  • Parameter Settings:
    • Enter parameter setting mode.
    • Find the CD12 parameter (terminal or keyboard selection).
    • Set the CD12 parameter to 1, indicating that the forward/reverse control of the motor is through the terminals.

External Potentiometer Frequency Setting for Speed Regulation

The AS series inverter also supports speed regulation by setting the frequency through an external potentiometer. The specific wiring and parameter settings are as follows:

  • Wiring:
    • Connect the signal output terminal of the external potentiometer to the FA1 or FA2 terminal of the inverter (the specific terminal to be used depends on the parameter setting).
    • Ensure that the common terminal of the external potentiometer is connected to the GND terminal of the inverter.
  • Parameter Settings:
    • Enter parameter setting mode.
    • Find the CD10 parameter (analog or digital setting).
    • Set the CD10 parameter to 1, indicating that the frequency is set through an analog signal (i.e., an external potentiometer).
    • Set the CD44 or CD45 parameter (multi-function analog FA1 or FA2 setting) as needed to select the FA1 or FA2 terminal as the frequency setting input terminal.
DCBR

III. DC BR Fault Analysis and Solution

Meaning of DC BR Fault

When the AS series inverter displays a “DC BR” fault, it usually indicates a DC braking fault. DC braking is a function of the inverter that injects DC current into the motor during shutdown to quickly decelerate or stop the motor. If there is a problem with the DC braking circuit, it may cause a “DC BR” fault.

Possible Causes of the Fault

  1. Damage to the DC Braking Resistor: The DC braking resistor is an important component in the DC braking circuit. If the resistor is damaged or aged, it may cause abnormal braking current, triggering the fault.
  2. Failure of the Braking Transistor: The braking transistor is responsible for controlling the on/off of the DC braking current. If the transistor is damaged or its performance degrades, it may also cause a braking fault.
  3. Improper Parameter Settings: If the parameters related to DC braking (such as braking time, braking current, etc.) are set improperly, it may result in poor braking performance or trigger a fault.

Solutions

  1. Check the DC Braking Resistor: Use a multimeter or other tools to check the resistance value of the DC braking resistor. If the resistor is damaged or aged, replace it with a new one.
  2. Check the Braking Transistor: Use a multimeter or other tools to check the performance of the braking transistor. If the transistor is damaged or its performance degrades, replace it with a new one.
  3. Check Parameter Settings: Recheck whether the parameters related to DC braking are set correctly. Adjust the parameter values according to the actual situation of the motor and braking requirements.
  4. Contact Technical Support: If the above methods cannot solve the problem, it is recommended to contact the technical support team or professional maintenance personnel of ADLEEPOWER inverters for further inspection and repair.

IV. Conclusion

The ADLEEPOWER AS series inverter, as a high-performance, multifunctional inverter product, has been widely used in the field of industrial automation. Through the introduction in this guide, users can better understand the operation panel functions, basic setting methods, terminal control and external speed regulation functions, as well as fault solution methods of the inverter. It is hoped that this guide can provide help and guidance to users when using the AS series inverters.

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Longi Electromechanical PLC Programming, Unlocking, and Repair Services

Company Introduction

Longi Electromechanical has over 20 years of history, specializing in the field of industrial automation. With extensive experience in PLC (Programmable Logic Controller) applications, programming, unlocking, and repairs, our company boasts strong technical capabilities. Our experienced engineers and expert team efficiently and swiftly solve various issues encountered by customers in PLC applications.

Service Scope

We provide comprehensive PLC-related services covering major brands and applications across various industries.

Common PLC Brands and Models

  • Siemens: S7-200, S7-300, S7-400, S7-1200, S7-1500
  • Mitsubishi: FX Series, Q Series, L Series
  • Omron: CJ Series, CP Series, CS Series
  • Schneider: Modicon Series, M221, M241, M251
  • Delta: DVP Series, AS Series
  • Rockwell (AB): MicroLogix Series, CompactLogix Series, ControlLogix Series
  • Fuji: MICREX Series, SPH Series
  • Panasonic: FP Series

Industry Applications

  • Packaging Machinery
  • Printing Machinery
  • Injection Molding Equipment
  • CNC Machines
  • Chemical Processing Equipment
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  • Wastewater Treatment Automation Systems
  • Constant Pressure Water Supply Systems
  • Automated Production Lines

Core Services

1. PLC Programming Services

Our engineers have extensive programming experience and can customize various automation control system solutions according to customer needs, offering comprehensive services from requirement analysis, system design, program development, to on-site commissioning.

  • Automation system design
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  • Program optimization
  • On-site commissioning and technical support

2. PLC Unlocking Services

Longi Electromechanical specializes in unlocking various PLC brands, quickly resolving issues caused by forgotten PLC passwords or system protection.

  • PLC password cracking and recovery
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We provide rapid diagnostic and repair services for various PLC brands, including both hardware and software repairs.

  • Repair of PLC mainboards and expansion modules
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Why Choose Longi Electromechanical?

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Application Solution of Holip HLP-A100 Inverter in Napping Machine

Introduction

In the production process of textile factories, the napping machine (also known as the wire-drawing machine or yarn-extracting machine), as key equipment, undertakes the important tasks of stretching and homogenizing fibers. It is widely used in processes such as carding and yarn extraction. The Holip HLP-A100 inverter, as a general-purpose vector inverter, with its high reliability, wide range of applications, and rich control functions, can achieve precise control of the napping machine motor. This solution will comprehensively elaborate on the specific application of the Holip HLP-A100 inverter in the napping machine, covering the application positions, wiring methods, parameter settings, control logic, and providing descriptions of the electrical wiring diagram and control schematic. Additionally, equipment such as PLCs, touch screens, or industrial computers can be introduced according to requirements to achieve more advanced control functions.

Textile factory's raising machine

I. Equipment Situation of the Napping Machine and Motor Function Analysis

The napping machine mainly stretches and homogenizes fibers through a series of rollers (or rolls). These rollers are usually driven by motors, and some roller groups may require independent motors to achieve precise speed control and ensure a constant drawing ratio (yarn-extracting ratio) of fibers between different rollers. The napping machine mainly includes the following key components and motor functions:

  • Main Stretching Roller Motor: Assumes the main stretching function and requires variable speed control to adapt to different fiber types and production requirements.
  • Auxiliary Roller Motor: Used for auxiliary stretching and fiber conveying, which may run synchronously with the main motor at a fixed speed ratio.
  • Conveying Motor: Responsible for conveying fibers from upstream equipment (such as carding machines) to the napping machine and conveying the processed fibers to downstream equipment (such as spinning machines).
  • Tension Control Motor: Some high-end napping machines are equipped with a dedicated tension control motor to maintain fiber tension and ensure production quality.

The motors of the napping machine are usually three-phase asynchronous motors with a power range of 1.5kW – 15kW, depending on the machine size and production capacity. This solution is based on the design of a main stretching roller motor with a power of 4kW.

II. Key Features and Specifications of the Holip HLP-A100 Inverter

The Holip HLP-A100 inverter, as a general-purpose vector inverter, is suitable for various motor control needs in the industrial field. Below are its key features and specifications (based on the official manual):

CategoryDetails
Power Range0.75kW – 220kW (models such as HLP-A100001143 to HLP-A100022043)
Voltage RangeThree-phase 380 – 440V/440 – 480V, 50/60Hz
Control ModesSpeed open loop, process closed loop, torque open loop
Digital Inputs/Outputs4 digital inputs (DI1 – DI4), 2 digital outputs (DO1 – DO2), 2 relay outputs (KA – KB, FA – FB – FC)
Analog Inputs/OutputsVI (0 – 10V/4 – 20mA), AI (0 – 10V/4 – 20mA), AO (0 – 20mA/4 – 20mA)
Pulse Inputs/OutputsPulse input (0.001 – 100.0KHz), pulse output (0.001 – 5.0KHz)
Communication ProtocolModbus RTU (address range 1 – 247, baud rate 2400 – 38400)
Special FunctionsSwing function, cascade control, winding control, mechanical braking, multi-speed control, etc.
Environmental AdaptabilityMaximum altitude 1000m (output power or temperature must be reduced when exceeding this limit)

This solution selects a model suitable for a 4kW motor from the HLP-A100 series, such as HLP-A100004043 (the specific model needs to be confirmed according to the manual).

III. Inverter Application Solution Design

3.1 Application Position

The Holip HLP-A100 inverter is mainly applied to the main stretching roller motor of the napping machine to achieve variable speed control of the main stretching roller. If the napping machine has multiple roller groups, multiple HLP-A100 inverters can be used, and cascade control can be implemented to achieve synchronous operation between different rollers and ensure a constant drawing ratio.

3.2 Wiring Method
3.2.1 Main Circuit Wiring
  • Main Circuit Terminals:
    • R, S, T: Connect to the three-phase AC power supply (380V/50Hz).
    • U, V, W: Connect to the motor output terminals.
    • PE: Grounding terminal, which must be connected to a reliable ground.
  • Brake Circuit (if required):
    • +UDC, -UDC: Connect to the brake resistor (the resistance value is selected according to the manual, usually 0.15 – 0.4Ω).
3.2.2 Control Circuit Wiring
  • Digital Inputs (DI):
    • DI1: Forward Run.
    • DI2: Stop.
    • DI3: Reverse Run (if required).
    • DI4: Other auxiliary functions (such as emergency stop).
  • Analog Inputs (AI):
    • AI1: Speed reference signal (e.g., provided by an external potentiometer or PLC).
  • Relay Outputs (Relay):
    • KA – KB: Fault alarm output.
    • FA – FB – FC: Running status indication.
  • Communication Interface (RS485):
    • RS+, RS-: Connect to the communication port of the PLC or touch screen.
3.2.3 Wiring Diagram Description

[Three-phase Power Supply] — R, S, T — [Holip HLP-A100 Inverter] — U, V, W — [Main Stretching Roller Motor]
[Ground] — PE — [Holip HLP-A100 Inverter]
[External Control Signal] — DI1(DI2/DI3/DI4) — [Holip HLP-A100 Inverter]
[Speed Reference Signal] — AI1 — [Holip HLP-A100 Inverter]
[Fault Alarm] — KA – KB — [Alarm Light or PLC]
[Running Status] — FA – FB – FC — [Indicator Light or PLC]
[Communication] — RS+, RS- — [PLC/Touch Screen]

3.3 Parameter Settings

Parameter settings are crucial for ensuring the normal operation of the inverter. Below are the typical parameter settings for the main stretching roller motor of the napping machine (based on the HLP-A100 manual):

3.3.1 Basic Parameters
  • C01. Configuration Parameters
    • C01.00 Configuration Mode: Set to “Speed Open Loop”.
    • C01.20 Motor Rated Power: Set to 4.0kW.
    • C01.21 Motor Rated Voltage: Set to 380V.
    • C01.22 Motor Rated Current: Set according to the manual or motor nameplate (e.g., 7.8A).
    • C01.23 Motor Rated Frequency: Set to 50Hz.
    • C01.24 Motor Slip: Set according to the motor parameters (usually 1% – 5%).
3.3.2 Reference and Ramp Parameters
  • C03. Reference/Ramp Parameters
    • C03.03 Maximum Reference: Set to 50.0Hz (or adjust according to actual requirements).
    • C03.04 Minimum Reference: Set to 0.5Hz (to avoid crawling at low speeds).
    • C03.05 Acceleration Time 1: Set to 5.0 seconds (adjust according to production requirements).
    • C03.06 Deceleration Time 1: Set to 5.0 seconds (adjust according to production requirements).
3.3.3 Digital Input/Output Parameters
  • C05. Digital Input/Output Parameters
    • C05.00 DI1 Function: Set to “Forward Run”.
    • C05.01 DI2 Function: Set to “Stop”.
    • C05.02 DI3 Function: Set to “Reverse Run” (if required).
    • C05.10 DO1 Function: Set to “Running Status”.
3.3.4 Analog Input/Output Parameters
  • C06. Analog Input/Output Parameters
    • C06.99 AI1 Function: Set to “Frequency Command”.
3.3.5 Cascade Control Parameters (if synchronous control is required)
  • C25. App. Functions Cascade Parameters
    • If multiple motors need to be synchronized, the main inverter can be set as the master, and the auxiliary inverters can be set as slaves, with the frequency ratio set.
3.4 Advanced Control Solution: Introducing PLC and Touch Screen

To achieve more advanced control and a user interface, a PLC and touch screen can be introduced. Below is the recommended solution:

3.4.1 PLC Selection

Select a PLC that supports the Modbus RTU protocol, such as the Siemens S7-200 series or Schneider Modicon series. The PLC is responsible for handling logic control, such as start, stop, speed setting, and fault handling.

3.4.2 Touch Screen Selection

Select a touch screen that supports Modbus RTU, such as the Weintek MT8071i series. The touch screen is used for the user interface, providing start/stop buttons, speed setting sliders, status displays, etc.

3.4.3 PLC and Touch Screen Wiring
  • The PLC is connected to the inverter via RS485 communication.
  • The touch screen is connected to the PLC’s communication port or directly to the inverter (if the touch screen supports direct control).
3.4.4 PLC Program Design
  • Use the PLC’s Modbus function blocks to read the inverter’s status (such as running status, output frequency).
  • Use the PLC’s Modbus function blocks to write control commands to the inverter (such as start, stop, frequency setting).
  • Logic can be added to the PLC program, such as:
    • When the start button is pressed, send the start command after checking safety conditions.
    • When the speed setting changes, update the inverter’s frequency command.
3.4.5 Touch Screen Design
  • Main Screen: Display the current speed, running status, and fault information.
  • Control Buttons: Start, stop, emergency stop.
  • Parameter Setting Page: Allow adjustment of acceleration/deceleration time, maximum/minimum frequency, etc.
Control cabinet for raising machine

IV. Control Schematic Description

Below is a description of the overall control schematic of the system:

[Three-phase Power Supply] — [Holip HLP-A100 Inverter] — [Main Stretching Roller Motor]
[External Control Signal] — [Holip HLP-A100 Inverter] — [PLC]
[PLC] — [Touch Screen]
[PLC] — [Other Auxiliary Devices (such as alarm lights, indicator lights)]

V. Summary and Key Notes

The application of the Holip HLP-A100 inverter in the napping machine can significantly improve production efficiency and product quality. Through precise speed control and synchronization functions, it ensures the uniform stretching of fibers. Below are the key notes:

  • Model Selection: Select the appropriate inverter model according to the power of the napping machine motor.
  • Wiring: Ensure correct connection of the main circuit and control circuit, paying attention to grounding and shielding.
  • Parameter Settings: Adjust parameters such as acceleration/deceleration time and maximum/minimum frequency according to actual production requirements.
  • Safety Protection: Ensure that the emergency stop function works normally and comply with relevant safety standards.
  • Advanced Control: Achieve more flexible control and monitoring through PLC and touch screen.

Through the implementation of this solution, the efficient operation of the napping machine can be achieved, providing more reliable production assurance for textile factories.


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KINGDA Electric Inverter A800 Series User Guide and Analysis of EC.34 Fault Code Meaning

The KINGDA Electric Inverter A800 series is a powerful and flexible industrial automation device widely used in motor control and speed regulation. This article, based on its user manual and the provided fault code image (showing “EC.34 0.00”), details the operation panel functions, parameter initialization methods, password setting and removal, parameter access restriction settings, and the implementation of external terminal forward/reverse control and external potentiometer speed regulation. Additionally, for the situation where the EC.34 fault code is not explained in the manual, combined with feedback from the manufacturer’s technical staff, it analyzes its potential meaning and possible commercial operation background, and proposes solutions. The article is clearly structured and comprehensive, aiming to provide practical guidance for users.


I. Introduction to Operation Panel Functions and Parameter Management

Operation Panel Functions

The operation panel of the KINGDA Electric A800 series inverter is the core component for user interaction with the device. As seen from the fault image, the panel is equipped with a red LED display, currently showing “EC.34 0.00”, indicating the device is in a fault state. The functions of the buttons and knobs on the panel are as follows:

  • ESC (Exit): Exit the current menu or cancel the operation.
  • PROG (Programming): Enter parameter programming mode.
  • ENTER (Confirm): Confirm selection or enter the next level menu.
  • Direction Keys (Up, Down, Left, Right): Navigate menus or adjust parameter values.
  • STOP/RESET (Stop/Reset): Stop operation or reset faults.
  • RUN (Run): Start the inverter.
  • Knob: The central black knob is used to manually adjust parameters or scroll through menus.

These controls are intuitively designed for easy user operation. The user manual on page 24 (“Operation Panel and Status Parameters”) provides a detailed description.

Parameter Initialization Method

Parameter initialization is used to restore the inverter to factory settings, typically performed during first use or troubleshooting. The specific steps are as follows:

  1. Press the PROG key to enter the main menu.
  2. Use the direction keys to navigate to the “Parameter Initialization” option (see “Function Parameter Table” on page 28 of the manual).
  3. Press ENTER to confirm; if a password is set, enter the password to unlock.
  4. Select “Yes” and press ENTER to perform initialization; the device will automatically restart upon completion.

After initialization, all parameters are restored to default values, and the user needs to reconfigure them according to the application.

Password Setting and Removal

The password function protects parameters from unauthorized modification:

  • Setting a Password:
  1. Enter the “Programmable Management Parameter Array” (page 90 of the manual).
  2. Find the password setting item (usually parameter P10.XX).
  3. Enter a 4-digit password and press ENTER to save.
  • Removing the Password:
  • If the password is remembered, it can be cleared by entering the correct password in the same menu.
  • If the password is forgotten, contact the manufacturer’s technical support and provide the serial number (e.g., “A800-250007G-AB00-250040G” on page 7 of the manual) to unlock.
  • Alternatively, clear the password through parameter initialization, but this will reset all settings.
Parameter Access Restriction Setting

Parameter access restrictions further enhance security:

  1. Enter the “Programmable Management Parameter Array” (page 90).
  2. Find the “Parameter Lock” or “Access Level” option (e.g., P10.01).
  3. Set to “Lock Mode”, with options for “Read-Only” or “Fully Locked”.
  4. After saving the settings, unlocked users cannot modify parameters.

These features ensure the security and stability of the device parameters.


II. External Terminal Forward/Reverse Control and External Potentiometer Speed Regulation

External Terminal Forward/Reverse Control

Controlling the inverter’s forward and reverse operation through external switches requires wiring and parameter settings:

  • Wiring:
  • Two-Wire Control (page 101 of the manual, “Two-Wire Switch Control for Inverter Forward and Reverse”):
    • Terminal FWD (Forward) connected to one end of the switch.
    • Terminal REV (Reverse) connected to the other switch.
    • COM terminal is the common ground.
  • Three-Wire Control (page 101, “Three-Wire Self-Resetting Switch Control”):
    • SB1 (Start), SB2 (Stop), SB3 (Forward/Reverse Switch) connected to switches respectively.
    • COM terminal is the common ground.
  • Parameter Settings:
  • P02.01 (Start/Stop Control Source) set to “External Terminal Control”.
  • P02.02 (Direction Control Source) set to “Terminal FWD/REV” or “Three-Wire Control”.
  • P05.00 (Input Terminal Function Selection) assign functions to FWD, REV, or SB1/SB2/SB3.
External Potentiometer Speed Regulation

Adjusting the output frequency through an external potentiometer to achieve motor speed regulation:

  • Wiring (page 100 of the manual, “External Potentiometer Connection to Inverter”):
  • One end of the potentiometer connected to +10V (power), the other end to GND (ground).
  • The middle tap connected to VI (analog input).
  • Parameter Settings:
  • P00.06 (Main Frequency Reference Source) set to “VI Analog Input”.
  • P03.00 (Analog Input Range) set to 0-10V, corresponding to 0 to maximum frequency (P00.03).
  • Calibrate P03.01 (Minimum Input Voltage) and P03.02 (Maximum Input Voltage) to match the potentiometer.

After correct configuration, users can flexibly control the inverter through switches or the potentiometer.


III. Analysis of EC.34 Fault Code

Fault Phenomenon and Missing Manual Information

The inverter displays “EC.34 0.00” and cannot operate normally. Upon checking pages 92-121 of the user manual (“Fault Diagnosis and Solutions” to “Common EMC Interference Problem Rectification Suggestions”), no explanation for EC.34 is found. After consulting the manufacturer’s technical staff, the response was “need to contact the dealer to solve”, suggesting that EC.34 is not a standard fault code.

Speculation on Fault Meaning

Combining the feedback from technical staff and the fact that it is not mentioned in the manual, EC.34 may be a black-box operation code set by the dealer. The analysis is as follows:

  • Clock Function Association: The A800 series may have a built-in operation time limit mechanism (parameters may be hidden in the “Management Parameter Array” on pages 49-90), such as setting a 3-month operation cycle.
  • Artificial Shutdown: After the cycle ends, EC.34 is triggered, displaying a fault and shutting down, but the hardware is actually undamaged.
  • Commercial Purpose: This design may be set by the dealer to recover outstanding payments, promote services, or force users to pay additional fees, which is a malicious commercial practice.

This practice exists in certain market environments but lacks transparency and may harm user rights.

Solution Methods
  1. Contact the Dealer:
  • Provide the serial number and purchase certificate, and request to lift the restriction.
  1. Technical Unlocking:
  • Try parameter initialization (see Part One), which may reset the time limit but will clear all settings.
  1. Legal Rights Protection:
  • If confirmed as malicious setting, keep evidence (manual, pictures, communication records) and complain to consumer protection agencies.

IV. Summary and Suggestions

The KINGDA Electric A800 series inverter has an intuitive operation panel, rich functions, supports parameter initialization, password protection, and external control, suitable for various industrial scenarios. However, the EC.34 fault reveals potential commercial traps. Users should:

  • Familiarize with the Manual: Master parameter settings and operation methods.
  • Backup Parameters: Prevent loss of configuration during initialization.
  • Choose Suppliers: Prioritize cooperation with reputable dealers.
  • Keep Certificates: Ensure after-sales rights.

When facing unclear faults like EC.34, prioritize negotiating with the dealer; if unsuccessful, seek technical support or legal channels. This case reminds users to be vigilant against technical black-box operations and calls for the industry to standardize commercial behavior to protect user interests.


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User Guide for HYPERMIZER-M RT4 Series Inverter

Introduction to the Operation Panel

The operation panel of the HYPERMIZER-M RT4 series inverter provides various functions for parameter settings, status monitoring, and operational control. Below is an overview of the main functions of the operation panel:

Function Indicator Lights

  • RUN: Indicates the running status. The light is off when the inverter is stopped and on when it is running.
  • FWD/REV: Indicates forward or reverse operation. The light is off for forward operation and on for reverse operation.
  • LOCAL/REMOT: Indicates the control mode. The light is off for keypad control, on for terminal control, and flashing for remote communication control.
  • TUNE/TRIP: Indicates overload warning. The light is on for torque control mode, flashes slowly during self-learning, and flashes quickly during a fault.

Unit Indicator Lights

  • Hz: Frequency unit.
  • A: Current unit.
  • V: Voltage unit.
  • RPM: Speed unit.
  • %: Percentage.

Display Area

The 5-digit LED display shows the set frequency, output frequency, and other monitoring data, as well as alarm codes.

Keypad Buttons

  • PRG/ESC: Program key for entering or exiting the first-level menu.
  • DATA/ENTER: Confirmation key for entering the next menu level and confirming parameter settings.
  • : Increment key for increasing data or function codes.
  • : Decrement key for decreasing data or function codes.
  • : Shift key for cycling through display parameters in stop or run mode and selecting the modification position for parameters.
  • RUN: Run key for starting operation in keypad mode.
  • STOP/RST: Stop/Reset key for stopping operation or resetting from a fault.
  • QUICK/JOG: Multifunction key for switching functions based on P7-01 settings.
HYPERMIZER-M

Setting and Removing Passwords

Setting a Password

  1. Enter the function parameter mode and locate PP-00 (User Password).
  2. Set a non-zero value as the user password.
  3. Exit the function parameter mode; the password protection will be activated.

Removing a Password

  1. Enter the function parameter mode and input the correct user password.
  2. Locate PP-00 (User Password) and set it to 0.
  3. Exit the function parameter mode; the password protection will be deactivated.

Setting Parameter Access Restrictions

  1. Enter the function parameter mode and locate PP-04 (Function Code Modification Attribute).
  2. Set to 0 for modifiable or 1 for non-modifiable.

Restoring Factory Default Settings

  1. Enter the function parameter mode and locate PP-01 (Parameter Initialization).
  2. Set to 01 to restore default values, excluding motor parameters.
  3. Set to 02 to clear recorded information.

Forward/Reverse Control via Terminals and External Potentiometer Speed Control

Forward/Reverse Control via Terminals

  1. Terminals: FWD (Forward), REV (Reverse).
  2. Parameter Settings: Set P4-00 (D1 Terminal Function Selection) to 1 (Forward Operation) or 2 (Reverse Operation).

External Potentiometer Speed Control

  1. Terminals: AI1 (Analog Input Terminal 1).
  2. Parameter Settings: Set P0-03 (Main Frequency Source A Selection) to 4 (Panel Potentiometer Setting).

Fault Codes and Handling

Fault Codes

  • 01: Overcurrent fault.
  • 02: Undervoltage fault.
  • 03: Overvoltage fault.
  • 04: Overheating fault.
  • 05: Phase loss fault.
  • 06: Overload fault.
  • 07: Short circuit fault.
  • 08: Communication fault.
  • 09: Encoder fault.
  • 10: Parameter read/write fault.

Fault Handling

  1. Overcurrent Fault: Check if the motor and load are normal; ensure the motor is not overloaded.
  2. Undervoltage Fault: Check if the input voltage is normal; ensure the voltage is within the allowed range.
  3. Overvoltage Fault: Check if the input voltage is too high; ensure the voltage is within the allowed range.
  4. Overheating Fault: Check if the inverter’s cooling is normal; ensure the cooling fan is working properly.
  5. Phase Loss Fault: Check if the input power supply has a phase loss; ensure the power supply is normal.
  6. Overload Fault: Check if the motor and load are overloaded; ensure the load is within the allowed range.
  7. Short Circuit Fault: Check if the motor and load are short-circuited; ensure the circuit is normal.
  8. Communication Fault: Check if the communication lines are normal; ensure the communication equipment is working properly.
  9. Encoder Fault: Check if the encoder is working properly; ensure the encoder signal is normal.
  10. Parameter Read/Write Fault: Check if the parameter settings are correct; ensure the parameters are within the allowed range.
HYPERMIZER-M standard wiring diagram

Conclusion

The user manual for the HYPERMIZER-M RT4 series inverter provides detailed operational guidance and fault handling methods, helping users correctly operate and maintain the inverter. By understanding the operation panel functions, setting passwords and parameter access restrictions, restoring factory default settings, implementing forward/reverse control via terminals, and external potentiometer speed control, as well as identifying and handling common faults, users can better utilize the inverter’s capabilities, improving work efficiency and extending the equipment’s lifespan.

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Application Scheme of Kinco CV20 Inverter in PE Pipe Packaging and Pipe Arranging Machine

I. Introduction

This document aims to design a detailed application scheme based on the Kinco CV20 inverter for the PE pipe packaging and pipe arranging machine (winding machine). The scheme covers motor function analysis, inverter selection, wiring methods, parameter settings, and control system integration. The pipe arranging machine uses a winding mechanism to evenly wrap PE pipes onto a reel, requiring precise control of winding speed and tension. The CV20 inverter, with its variable frequency speed regulation and communication capabilities, can meet the requirements of multi-motor coordinated control.

II. Motor Function Analysis for the Pipe Arranging Machine

Main Winding Motor

  • Function: Drives the winding mechanism to control the winding speed and tension of the PE pipe.
  • Parameters: Three-phase asynchronous motor, 380V/2.2kW.

Lateral Movement Motor

  • Function: Drives the conduit device to move horizontally, ensuring even distribution of the pipes.
  • Parameters: Three-phase motor (or single-phase), 380V/0.75kW.

Auxiliary Motor

  • Function: Such as driving a conveyor belt, with low power and no need for inverter control.
  • Application Positioning: The CV20 inverter is mainly used for speed regulation and synchronous control of the main winding motor and lateral movement motor.
Tube Organizing Machine

III. CV20 Inverter Selection

Motor TypeModelApplicable Scenario
Main Winding Motor (2.2kW)CV20-4T-0022GThree-phase 380V input/output
Lateral Movement Motor (0.75kW)CV20-4T-0007GThree-phase 380V input/output
Lateral Movement Motor (Single-phase)CV20-2S-0007GSingle-phase 220V input/output (optional)

Key Features:

  • Output Frequency: 0-300Hz, supports V/F control and automatic torque boost.
  • Communication Interface: Built-in Modbus RS485, compatible with PLC integration.
  • Environmental Adaptability: Temperature -10℃~50℃, humidity 5%~95%RH.

IV. Wiring Methods

1. Main Circuit Wiring

  • Power Input: Three-phase 380V AC → Circuit Breaker → Inverter R/L1, S/L2, T/L3 (PE grounded).
  • Motor Output: Inverter U/T1, V/T2, W/T3 → Motor U, V, W.

2. Control Circuit Wiring

  • Control Methods:
    • Keyboard Control: Directly set frequency and start/stop.
    • Terminal Control:
      • X1: Start/Stop
      • X2: Forward/Reverse (Lateral Movement)
      • X3: Emergency Stop
      • AI1: Analog Frequency Input
    • Communication Control: RS485 interface (+5V, 485+, 485-, GND) connected to PLC/HMI.
  • Wiring Example:复制代码Main Power (R,S,T,PE) ----> [Circuit Breaker] ----> [CV20-4T-0022G] (R/L1,S/L2,T/L3,PE) ----> [Main Winding Motor] (U,V,W) | |----> [CV20-4T-0007G] (R/L1,S/L2,T/L3,PE) ----> [Lateral Movement Motor] (U,V,W)Control Circuit:External Start Button ----> X1 (CV20-4T-0022G)Analog Signal Source ----> AI1 (CV20-4T-0022G)

V. Parameter Settings

1. Main Winding Motor (CV20-4T-0022G)

ParameterSetting ValueDescription
P1380VRated Voltage
P710sAcceleration Time
P10Linear V/FConstant Torque Load Mode
P41-P45Enable PIDTension Control (requires sensor)

2. Lateral Movement Motor (CV20-4T-0007G)

ParameterSetting ValueDescription
P35HzMaximum Frequency (low-speed movement)
P20Triangle Wave ModeAchieve reciprocating motion
P21Set according to winding widthTriangle wave period

VI. PLC and HMI Selection

  • PLC: Recommend Siemens S7-200 (e.g., S7-224) or Omron CP1E, supporting Modbus communication.
  • HMI: Recommend Siemens KTP400 or Omron NB5W, for parameter setting and status monitoring.
  • Communication Configuration:
    • Inverter P51: Modbus-RTU protocol
    • Baud Rate P52: 9600bps
  • Control Architecture:复制代码PLC ----> [RS485] ----> CV20-4T-0022G ----> Main Winding Motor | |----> [RS485] ----> CV20-4T-0007G ----> Lateral Movement Motor | |----> HMI (display status, set parameters)

VII. Function Realization

Main Winding Motor:

  • Speed Control: Achieve multi-level winding speeds through frequency adjustment.
  • Tension Control: PID closed-loop regulation (requires tension sensor).

Lateral Movement Motor:

  • Reciprocating Motion: Automatic direction switching using triangle wave frequency mode.
  • Synchronous Control: PLC reads the main motor frequency and dynamically adjusts the lateral speed.

VIII. Safety and Protection Measures

  • Grounding Protection: PE terminal reliably grounded, grounding wire ≥3.5mm².
  • Overcurrent Protection: Main circuit equipped with circuit breakers/fuses.
  • Emergency Stop Function: X3 terminal connected to emergency stop button.
  • Voltage Protection: Inverter built-in overvoltage/undervoltage alarm.
Control Cabinet for Tube

IX. Conclusion

The Kinco CV20 inverter can efficiently control the main winding and lateral movement motors of the PE pipe arranging machine through flexible wiring methods, parameter configuration, and communication functions. It is recommended to build an automated system in combination with PLC and HMI, with specific model selection referring to Siemens or Omron products. Users need to further optimize settings based on actual equipment parameters and follow the manufacturer’s safety specifications.

Note: This scheme is a general design, and parameters and wiring may need to be adjusted in actual applications based on equipment manuals and site conditions.

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Application Scheme of LC400E Inverter in the Unwinding and Slitting Machine

I. Scheme Overview

This scheme aims to apply the Lianchuang High-Tech LC400E inverter to the unwinding and slitting machine. By precisely controlling the motor speed and torque, it achieves automation and efficient operation of core functions such as unwinding, cutting, and rewinding. The scheme covers motor function analysis, wiring methods, parameter settings, function realization, and auxiliary equipment selection to ensure the efficiency and stability of the unwinding and slitting machine’s production.

II. Analysis of the Unwinding and Slitting Machine Structure and Motor Configuration

Equipment Functions
The unwinding and slitting machine is used to cut wide rolls of materials into multiple narrow rolls. Its core functions include unwinding, cutting, and rewinding.

Motor Configuration

  • Unwinding Motor: Controls the unwinding speed of the parent roll and requires constant tension to prevent material slack or breakage.
  • Rewinding Motor: Controls the winding of narrow materials and requires tension adjustment according to the roll diameter (trapezoidal tension).
  • Cutting Motor: Drives the cutting components and requires precise speed control.

Control Requirements
Tension control is the core requirement. It needs to achieve constant tension during unwinding and trapezoidal tension during rewinding through motor torque control.

scutcher

III. Key Features of the LC400E Inverter

  • High-Performance Vector Control: Supports precise speed and torque control to meet tension synchronization requirements.
  • Multi-Mode Control: Terminal control, analog input, and multi-speed settings to adapt to different working conditions.
  • Safety Protection: Functions such as overvoltage, overcurrent, and motor protection ensure equipment safety.
  • Communication Capabilities: Supports Modbus communication (RS232/RS485) for easy integration with PLC/HMI.
  • Adjustable Parameters: Acceleration/deceleration time, PID control, and other parameters can be flexibly adjusted.
  • Specifications: Power range from 0.75 kW to 500 kW, with output current reaching 63 A for models like G022/T4, suitable for the motor requirements of the unwinding and slitting machine.

IV. Application Positions of the LC400E in the Unwinding and Slitting Machine

  • Unwinding Motor: Torque control mode to maintain constant tension.
  • Rewinding Motor: Speed/torque control mode to support trapezoidal tension adjustment.
  • Cutting Motor: Speed control mode to ensure cutting accuracy.
    Application Suggestions: Configure multiple inverters according to the number of motors, such as one for the unwinding motor and one for the rewinding motor.

V. Wiring Methods

Main Circuit Wiring

  • Connect the input terminals (R, S, T) to the three-phase power supply and the output terminals (U, V, W) to the motor. Connect the PE terminal to the ground.
  • Refer to the LC400E manual for wire size specifications (e.g., for a 22 kW model, the input is 100 A, and the output is 63 A).

Control Circuit Wiring

  • Start/Stop Control: DI1 (forward), DI2 (reverse), DI3 (stop).
  • Speed Control: AI1 connects to the speed reference signal (e.g., potentiometer or PLC output).
  • Tension Control: AI2 connects to the tension sensor output (if available).
  • Fault Signal: DO1 connects to the alarm system.
  • Communication: RS485 connects to the PLC/HMI.

Electrical Wiring Diagram (Text Description)

  • [Main Circuit]
    Power (three-phase) — R, S, T — LC400E — U, V, W — Motor
    PE — Ground
  • [Control Circuit]
    Start/Stop Buttons — DI1/DI2/DI3
    Speed Reference — AI1
    Tension Feedback — AI2
    Fault Output — DO1
    Communication — RS485 — PLC/HMI

VI. Parameter Settings

Basic Parameters

  • P0-02: Set the operation command source to 1 (terminal control).
  • P0-03: Set the frequency command source to 2 (AI1).
  • P0-17/P0-18: Set the acceleration/deceleration time to 1.5 seconds.
  • P6-10: Set the stop mode to 0 (deceleration stop).

Tension Control Parameters

  • Unwinding Motor: Enable torque control (P3-00) and set the torque command source to AI2 (if a sensor is available).
  • Rewinding Motor: Enable trapezoidal tension control (P7-00).

Multi-Speed Settings

  • Set P0-03 to 6 (multi-speed command). Use DI4/DI5 to select the speed segment, and set the speed values in PC-00~PC-15.

Parameter Setting Table

Parameter NumberFunctionSetting ValueDescription
P0-02Operation Command Source1Terminal Control
P0-03Frequency Command Source2/6AI1 or Multi-Speed
P3-00Torque Control ModeEnabledConstant Tension During Unwinding
P7-00Trapezoidal Tension ControlEnabledTension Adjustment During Rewinding
Open range electromechanical control cabinet

VII. Functions Realized

  • Precise Speed Control: Set the speed through AI1 and support multi-speed switching.
  • Tension Control: Maintain constant tension during unwinding and trapezoidal tension during rewinding to prevent material breakage or slack.
  • Synchronization Control: The PLC coordinates the operation of multiple motors to ensure uniform tension.
  • Fault Protection: DO1 outputs fault signals, and P6 group parameters set protection functions.
  • Communication Integration: Modbus protocol enables remote monitoring and parameter adjustment.

VIII. PLC, Touch Screen, and Industrial Computer Selection

PLC Selection

  • Recommended models: Siemens S7-1200 (high performance) or Mitsubishi FX series (cost-effective).

Touch Screen Selection

  • Recommended models: Siemens KTP600 (easy to operate) or Mitsubishi GOT series (multi-language support).

Application Description

  • PLC Functions: Read HMI inputs, send control commands, monitor status, and coordinate multiple motors.
  • HMI Functions: Provide an operation interface, display status information, and support data logging.

Communication Connection

  • Connect the PLC to the LC400E via RS485 with a baud rate of 9600 and no parity.

Control Diagram (Text Description)

  • HMI — Ethernet/Serial — PLC
    PLC — RS485 — LC400E (Unwinding/Rewinding/Other Motors)
    PLC Program: Read HMI Inputs → Send Control Commands → Read Status → Update HMI Display

IX. Precautions and Safety Considerations

  • Safety Protection: Install an emergency stop button and set inverter protection parameters.
  • Tension Control: Prioritize the installation of tension sensors to ensure control accuracy.
  • Multi-Motor Synchronization: Coordinate through the PLC to avoid uneven tension.
  • Environmental Requirements: Install the inverter in a well-ventilated and dry environment, away from dust and moisture.

X. Summary

This scheme achieves high-precision speed and tension control through the application of the LC400E inverter in the unwinding and slitting machine, combined with PLC and HMI for automated operation. Key measures include:

  • Adopting constant tension and trapezoidal tension control for the unwinding and rewinding motors, respectively.
  • Using standard wiring methods and key parameter settings to ensure system stability.
  • Selecting Siemens/Mitsubishi equipment to achieve efficient automated control.
    This scheme can significantly improve the production efficiency of the unwinding and slitting machine, reduce operation difficulty and fault risks, and is suitable for the roll material processing industry.